references
(under construction)
Development of Plant Software for Waste Sterilization Systems Based on CODESYS V3
We deliver professional software development for waste sterilization systems based on the powerful CODESYS V3 platform, enhanced with CODESYS Safety and a modern, user-focused visualization. Our solutions are engineered to meet the highest standards of reliability, operational safety, and performance in critical environments.
The system is designed to process highly infectious waste by securely shredding materials before sterilizing them with steam. This fully controlled and automated process minimizes risk, ensures regulatory compliance, and supports safe disposal workflows.
By combining robust safety architecture with intuitive visualization, we enable operators to monitor processes in real time, respond quickly to system events, and maintain full transparency across the entire operation. The result is a future-proof automation solution that increases efficiency while protecting both personnel and the environment.
For more information about this innovative waste treatment system, please visit the link below.
MACS – Shredding and sterilizing hazardous waste
Development of a coil winding machine with fully variable electronic traverse control using a CODESYS-based control system.
Fully Electronic Winding Machine – Innovation Meets Precision
Our fully electronic winding machine delivers exceptional flexibility for the production of highly customized spools. It allows for fully individualized winding patterns, supporting any type of traverse and thread crossing while ensuring maximum precision throughout the process.
Whether cylindrical, conical, or convex spool geometries are required, the system adapts effortlessly to your specific production needs. At the core of this performance is the innovative and high-performance linear motor unit from LINMOT ®, which guarantees outstanding winding accuracy and superior spool quality.
Combining advanced drive technology with intelligent control, this solution is designed to optimize productivity, enhance process reliability, and meet the highest industrial standards.
Process Data Monitoring for Textile Machinery Based on CODESYS V3
Advanced Process Data Monitoring for Textile Machinery
Our process data monitoring solution for textile machines is built on the powerful CODESYS V3 platform and enhanced by our proprietary data acquisition card, ensuring precise and reliable collection of critical production parameters.
With network-based connectivity via MODBUS TCP, the system enables seamless integration into existing infrastructures while providing real-time data access for improved transparency and control. This advanced architecture empowers manufacturers to optimize processes, increase machine availability, and make data-driven decisions that enhance overall operational efficiency.
Designed for scalability and performance, our solution supports modern textile production environments with robust technology and future-ready connectivity.
Connection via Modbus TCP to Codesys PLC / Server
- MQTT interface
- RS 485 interface for communication via Modbus RTU
- 1 speed input up to 250 kHz
- 1 counter input up to 10 Hz
- 6 digital inputs
- 4 analog inputs, 0-10 V / 1 x 0-20 mA
- 3 potential-free relay outputs, max. 300 mA
- Temperature sensor and air pressure sensor
- Bus connection for expansions
- Power supply 10–30 V DC
Upgrades
- 2.42″ OLED Display
- 4 to 12 Keypad
- 8 LED Status Indicators
- Acoustic Alarm
Scalable Data Acquisition for Maximum Operational Visibility
The system is designed for outstanding scalability and can manage up to 100 data acquisition cards within a single architecture, making it ideal for both growing operations and large-scale production environments.
Expansion levels with up to 50 machines are already successfully deployed at multiple customer sites across Germany and Austria, demonstrating the platform’s reliability, performance, and readiness for demanding industrial applications.
This proven solution empowers manufacturers with centralized data management, enhanced process transparency, and the flexibility to scale their infrastructure in line with future production requirements.
PROJECT OVERVIEW
2010-2011
- Development of a Synchronous Yarn Control System for a Laser Fixation Plant for Fraunhofer IWS Dresden
2015
- Cutting and Re-Taping Unit for Graphite Sealing Cord – Control Concept Design and Implementation with CODESYS V3
- Development and Programming of a Control System for Electronic Winding Machines for LUCAS Textilmaschinen
2016
- Development of a Stepper Motor Application with Dancer Control for Precision Winding Systems
2017
- Development of a Fully Variable Take-Off Control System for Braiding Machines for Technische Universität Chemnitz
2018
- Hardware and Software Concept with Technical Implementation of an End-of-Line Test Bench for Battery-Powered Hedge Trimmers
2019
- Hardware and Software Concept with Technical Implementation of an End-of-Line Test Bench for battery-powered grass shears
- Hardware and Software Concept with Technical Implementation of an End-of-Line Test Bench for battery-powered pruning shears
2020
- Hardware Concept, Control System Design, and Software Architecture, Including Technical Implementation and Project Management for Filling and Testing Systems for Hydraulic Rescue Tools
- Hardware concept, control concept and software architecture, programming, technical and commercial implementation and project management of an EoL test bench for medical devices
2021
- Hardware concept, control concept, technical and commercial implementation and project management of an engine torque test bench
2022
- Technical and commercial implementation, control concept and software concept for the revision of an existing EOL test bench for garden equipment, with a doubling of the previous number of devices to be tested while simultaneously significantly increasing the test quality and stability.
2023
Complete development of process data monitoring for textile machines.
Hardware development: data acquisition card with frequency measurement, high-speed counter, 8 digital inputs, 3 potential-free outputs, MODBUS RTU interface for controlling up to 15 stepper motor drivers per machine, temperature and air pressure sensor.
Central monitoring software with data logging and alarm management.
- In Operation on 50 Machines at Packnatur ®
- In Operation on 50 Machines at Thoenes
2023
- Hardware Concept, Control System Design, and Software Architecture, Programming, Technical and Commercial Implementation, and Project Management of a Wash Torque Test Bench for a German Home Appliance Manufacturer
2024-2025
- MACS Waste Treatment Systems – Control Concept, Complete Machine Software Development, and Commissioning of Multiple Machines Abroad
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